Evaluation of  the effect of casting die vibration  on the microstructure   and mechanical proprties of aluminum  alloys : review

Authors

  • jwad hassan college of Engineering university of Thi Qar
  • Adnan A. Ugla Department Mechanical Engineering Department, College of Engineering, Advanced Nano-Technology Research Group, University of Thi-Qar, An-Nasiriya

DOI:

https://doi.org/10.31185/ejuow.Vol12.Iss4.560

Keywords:

Aluminium alloys, Vibration, mechanical properties

Abstract

Aluminium alloy is one of the most widely used engineering materials due to its properties Relatively lower specific weight and corrosion resistance compared to steel. Moreover, they are They are also relatively easier to machine. Aluminium alloy is found to provide the highest quality Degree of machinability compared to other lightweight metals such as titanium and magnesium Alloy. Various techniques have been used to induce motion during the solidification process of molten metal in the casting mold, such as mechanical vibration, ultrasonic vibration, and electromagnetic vibration. This paper presents a brief review of the above vibration processes and their types, uses, and how they affect the mechanical properties of aluminium alloys

References

W. Hufnagel, Key to Aluminium Alloys, Aluminium Publication, Dusseldorf, Germany, 1999.

T. R. Ramachandran, “Advances in Aluminium Processing and Its Automotive Application,” Workshop Lecture Notes, pp. 28– 32, Indian Institute of Metals, Pune Chapter, 2006.

Mukhopadhyay P. Review Article Alloy Designation, Processing, and Use of AA6XXX Series Aluminium Alloys, Int. Scholar. Res. Netw.(2012), Article ID 165082, 15p.

Aluminium in construction [Internet]. All about aluminium; 2019 [accessed 1 June 2020]. Available from: https://aluminiumleader.com/application/construc tion/.

Aluminum Alloys 101[Internet]. The Aluminum Association; 2019 [accessed 1 June 2020]. Avaliable from: https://www.aluminum.org/aluminum-sustaina bility.

Georgantzia E, Gkantou M, Kamaris GS. Aluminium alloys as structural material: A review of research. Engineering Structures. 2021 Jan 15;227:111372.

Sun W, Zhu Y, Marceau R, Wang L, Zhang Q, Gao X, Hutchinson C. Precipitation strengthening of aluminum alloys by room-temperature cyclic plasticity. Science. 2019 Mar 1;363(6430):972-5.

A. Wilm, German patent DRP 244554 (1906).

A. Wilm, Metallurgie 8, 223 (1911)

Ryen Ø, Holmedal B, Nijs O, Nes E, Sjölander E, Ekström HE. Strengthening mechanisms in solid solution aluminum alloys. Metallurgical and Materials Transactions A. 2006 Jun;37:1999-2006.

Crenguţa Manuela Pîrvulescu, Constantin Bratu, “Mechanic Vibrations Generation System And Effect On The Casting Alloys Solidification Process”, U.P.B. Sci. Bull., Series B, Vol. 72, Iss. 3, 2010 ISSN 1454-2331.

. Deshpande J., “The effect of mechanical mold vibration on the characteristics of Al-alloy”, 2006, Ph.D. thesis, Worcester polytechnic institute.

Jackson K.A,” Mechanism of growth liquid metals and solidification”, 1958, American society of metal, overland, Ch. 187.

. S.S. Mishra, S.S Sahu, V. Ray, “Effect of Mold Vibration On Mechanical And Metallurgical Properties Of Al-Cu Alloys”, IJTRE Volume 3, Issue 1, September-2015 ISSN (Online): 2347 – 4718.

. Jian X., Refinement of eutectic silicon phase of Al A356 alloy using high ultrasonic vibration, 2006, Scripta Materialia, vol. 54, pp. 893-896.

. Jian X., XU H., Meek T.T, Han Q., effect of power ultrasound on solidification of Al A356 alloy, 2005, materials letters, vol.59, pp. 190-193.

. Abugh A., Kuncy I.K, Microstructure and mechanical properties of vibrated and weldments, 2013, University of agriculture, P.M.B 2373, Makurdi-Nigeria, pp.7-13.

. Pillai R.M., journal of material processing technology, 2004, vol.146, pp. 338-348.

. V. Sofroni, V.Brabie, C. Bratu, Theoretical Basis for Casting, Didactică si pedagogic publishing, house Bucharest, 1980

. Sokoloff, Saito K., Male A., mater sci. Engg. A, 2005, vol. 393w, pp. 109-117.

. Cambell J., international metals reviews, 1981, vol. 26, no-2, pp. 71-108.

. Dommaschk C., Ph.D. d thesis, 2003, university of Freiberg, Germany.

. Abu Dheir N., solidification of Al-alloy, 2004, TMS, pp. 361-368.

.Tenali N, Kumar BK, Ch Kishor Kumar K. An investigation of effect of mould vibrations on mechanical and metallurgical properties of aluminum 356 casting. Methodology.;230(75):71.

.Kumar PS, Abhilash E, Joseph MA. Solidification under mechanical vibration: variation in metallurgical structure of gravity die cast A356 aluminium alloy. InInternational Conference on Frontiers in Mechanical Engineering (FIME) 2010 May 20 (pp. 140-146).

.Kumar PS, Abhilash E, Joseph MA. Solidification under mechanical vibration: variation in metallurgical structure of gravity die cast A356 aluminium alloy. InInternational Conference on Frontiers in Mechanical Engineering (FIME) 2010 May 20 (pp. 140-146).

.Nagaraju Tenali1, Dr. B. Karuna Kumar2, K.Ch. Kishor Kumar3 An investigation of Effect of Mould Vibrations on Mechanical and Metallurgical properties of Aluminum 356 Casting DOI: 10.13140/RG.2.2.14876.92801

.Wenming Jiang1,2 & Xu Chen2 & Benjing Wang2 & Zitian Fan1 & Hebao Wu2 Effects of vibration frequency on microstructure, mechanical properties, and fracture behavior of A356 aluminum alloy obtained by expendable pattern shell casting DOI: 10.1007/s00170-015-7586-0

B. Wielage, I. Hoyer, S. Weis, Weld. J. 3 (2007) 67–70.

Z.W. Xu, J.C. Yan, G.H. Wu, X.L. Kong, S.Q. Yang, Scripta Mater. 53 (2005) 835–839.

. J.C. Yan, H.B. Xu, Z.W. Xu, L. Ma, S.Q. Yang, Mater. Sci. Technol. 20 (2004) 1–4.

. Z. Li, W. Fearis, T.H. North, Mater. Sci. Technol. 11 (1995) 363–369.

. A. Ureña, L. Gil, E. Esciche, J.M. Gómez de Salazar, M.D. Escalera, Sci. Technol. Weld. Join. 6 (2001) 1–11.

. J. Hashim, L. Looney, M.S.J. Hashmi, J. Mater. Process. Technol. 92–93 (1999) 1–7.

. J.A. Garcia-Hinojosa, R.C. González, I.J.A. Juárez, M.K. Surrapa, Mater. Sci. Eng. A386 (2004) 54–60.

.G.I. Eskin, Adv. Perform. Mater. 4 (1997) 223–232.

. X. Jian, H. Xu, T.T. Meek, Q. Han, Mater. Lett. 59 (2005) 190–193.

. V. Abramov, O. Abramov, V. Bulgakov, F. Sommer, Mater. Lett. 37 (1998) 27–34.

. X. Jian, T.T. Meek, Q. Han, Scripta Mater. 54 (2006) 893–896.

. Ing.M. Abdel-reihim, Ing.W. Reif, Metall 38 (1984) 130–13

. Xu Z, Yan J, Chen W, Yang S. Effect of ultrasonic vibration on the grain refinement and SiC particle distribution in Zn-based composite filler metal. Materials letters. 2008 Jun 30;62(17-18):2615-8.

Shen Dejiu, Cai Jingrui*, Li Guolong, He Donglei, Wu Lailei, Ma Haojie, Xia Yonghong, Chen He, Yang Yaqian Effect of ultrasonic on microstructure and growth characteristics of micro-arc oxidation ceramic coatings on 6061 aluminum alloy doi.org/10.1016/j.vacuum.2013.05.022

. J.E. Gruzleski and B.M. Closset, The Treatment of Liquid Aluminum-Silicon Alloys (American Foundryms Society Des Plaines, IL 1990) p.13.

. S.A. Kori, B.S. Murty and M. Chakraborty, Mater Sci Eng A 283 (2000) 94.

. L. Ananthanarayanan, F.H. Samuel and J.E. Gruzleski, AFS Trans 113 (1992) 383.

. M. Easton and D. Stjohn, Metall Mater Trans A 30 (1999) 1613.

. B. Wang, Y.X. Li and X.C. Li, Metall Mater Trans A 34 (2003) 1175.

. A.D. Numan, K. Marwan, S. Kozo and M. Alan, Mater Sci Eng A 393 (2005) 109.

. X. Jian, T.T. Meek and Q. Han, Scr Mater 54 (2006) 893.

. X. Jian, X. Hu, T. T. Meek and Q. Hsan, Mater Lett 59 (2005) 190.

. C. Vives, Mater Sci Eng A 173 (1993) 169.

. C. Vives, J Cryst Growth 173 (1997) 541.

. A. Radjai, K. Miwa and K. Nishio, Metall Mater Trans A 29 (1998) 1477.

. A. Radjai, K. Miwa and K. Nishio, Metall Mater Trans A 33 (2002) 3025.

. S. Kento and K. Iwai, ISIJ Int 44 (2004) 1410.

. K. Sugiura and K. Iwai, ISIJ Int 45 (2005) 962

. Jianbo YU, Zhongming RE, Weili RE, Kang DE, Zhong Y. Effects of electromagnetic vibration on the structure and mechanical properties of Al-6% Si alloy during directional solidification. Acta Metallurgica Sinica (English Letters). 2009 Feb 1;22(1):35-9.

. Ch. Vives, Metall. Mater. Trans. B 20 (1989) 623-629A.

. Ch. Vives, Metall. Mater. Trans. B 27 (1996) 445-455.

. S. Asai, Modell. Simul. Mater. Sci. Eng. 12 (2004) R1-R12. 15

. A Radjai, K. Miwa, T. Nishino, Metall. Mater. Trans. A 29 (1998) 1477-1484.

. A. Radjai, K. Miwa, Metall. Mater. Trans. A 31 (2000) 755-762.

. A. Radjai, K. Miwa, Metall. Mater. Trans. A 33 (2002) 3025-3030.

. Y. Mizutani, S. Kawai, K. Miwa, K. Yasue, T. Tamura, Y. Sakaguchi, Mater. Trans. 45 (2004) 1939-1943.

. Y. Mizutani, Y. Ohura, K. Miwa, K. Yasue, T. Tamura, Y. Sakaguchi, Mater. Trans. 45 (2004) 1944-1948.

. Y. Mizutani, J. Kawata, K. Miwa, K. Yasue, T. Tamura, Y. Sakaguchi, J. Mater. Res. 19 (2004) 2997-3003.

. Y. Mizutani, T. Tamura, K. Miwa, Mater. Sci. Eng. A 413-414 (2005) 205-210.

. Y. Mizutani, K. Miwa, T. Tamura, Y. Nakai, Y. Otsuka, Mater. Trans. 47 (2006) 1793-1797.

. Y. Mizutani, T. Tamura, K. Miwa, Mater. Trans. 48 (2007) 538-543.

. Jianbo YU, Zhongming REN∗, Weili REN, Kang DENG and Yunbo ZHONG Effects of electromagnetic vibration on the structure and mechanical properties of Al-6%Si alloy during directional solidification DOI: 10.1016/S1006-7191(08)60068-X

Downloads

Published

2024-12-01

Issue

Section

Manufacturing Process

How to Cite

hassan, jwad, & Adnan A. Ugla. (2024). Evaluation of  the effect of casting die vibration  on the microstructure   and mechanical proprties of aluminum  alloys : review. Wasit Journal of Engineering Sciences, 12(4), 28-39. https://doi.org/10.31185/ejuow.Vol12.Iss4.560